PVD Hard Coating Machine on Cutting Tools and Molds

• Customization: Available
• After-sales Service: Free Installing and Traing,Technical Support
• Warranty: One-Year Warranty
• Model NO.: JYY hard coating series
• Type: Multi-Arc + Magnetic Sputtering
• Coating: Vacuum Coating
• Substrate: Steel
• Certification: CE, ISO, RoHS, REACH, SGS
• Condition: New
• Vacuum Coating Machine: 5.0X10-3<10min
• Diamond-Like Carbon (Dlc): PVD Coating Equipment
• Hard Coating: for The Tools and Molds
• Molds: Coater for Molds
• Metal: Vacuum Coating Machine
• Hard Metal: PVD Coating
• Hard Film: PVD Coating Machine
• Hard: PVD Coating Equipment
• Cutting Tools: PVD Coating Equipment
• Dlc: PVD Coating Machine
• Drills: PVD Coating Machine
• Bearings: PVD Coating Machine
• Milling Cutters: PVD Coating Equipment
• Ta-C Dlc PVD Vacuum: Machine
• Ta-C: PVD Coater
• Transport Package: Standard Wooden Box Packaging
• Specification: Customized
• Trademark: LYVACUUM
• Origin: China
• HS Code: 8479899990
• Production Capacity: 10
• Package Size: 2100.00cm * 4300.00cm * 2800.00cm
• Package Gross Weight: 3500.000kg
• Lead Time: 60 days (1 - 1 Sets) ; To be negotiated ( > 1 Sets)

Product Description

Product Description

 pvd hard coating machine on cutting tools and molds 

This model is designed for hard and super hard protective coatings on tools, cutter and mould. It uses unique magnetic field control technology makes the arc moving fast over the entire surface of the target. Coating surface is smooth and dense, The target surface is uniformly etched, optimize the coating binding force. The new technology has brought much faster batch flow efficiency, optimizing the coating production efficiency. High precision density, the accuracy of coating thickness in effective coating erea can be controlled uniform.
It can coat TiN, CrN, AITiN, AlCrN, TiCN, TiAlCrN, TiAlSiN, DLC, multilayer super hard coatings, which is used in precision mould industry(dies, shear mould, standard mould and moulding mould etc), tool industry(drill, hard alloy, milling cutter, broaches, screw tap and gear cutter ect.) and automobile industry(piston, piston rings and parts etc.).

This series of equipment is dedicated to super-hard film coating of tools and molds. With the development of technology, PVD hard coating has expanded from traditional arc ion plating and magnetron sputtering technology to high-power pulse magnetron sputtering technology, composite ion plating technology, etc. The coating materials have also expanded from conventional TiN and CrN to CrAlN, TiAlCN and other multi-component, multi-layer and nano-composite coatings to meet different application requirements.

Machine pictures

 

 

 

Equipment features

Equipment features:The equipment has the advantages of quick pumping , strict control of process temperature, fast deposition, and good process repeatability.
 

Function description

Apply hard overlay coating on the surfaces of various hard tools such as taps, milling cutters, and hobs. Increase tool life Equipment specifications: customized according to user requirements, more suitable for user needs.
 

PVD (Physical Vapor Deposition) coating is a technology that deposits a thin layer of material on the mold surface, aiming to improve the mold's hardness, corrosion resistance, surface quality, service life and product quality.
The selection and application of PVD coating depends on the specific purpose of the mold and the quality requirements of the products produced. In the automotive manufacturing industry, the most important component of automotive molds is the cover mold, which is used to manufacture all parts on the car.

The advantages of PVD-plated drawing dies mainly include improving hardness, corrosion resistance, improving surface roughness, reducing material adhesion, extending service life, improving product quality, and giving special functions.
PVD technology has more advantages than traditional electroplating technology, such as using a vacuum environment to reduce oxidation reactions, improving coating quality and durability, and providing a higher deposition rate and more uniform coating thickness to meet the needs of mold surfaces of different thicknesses and shapes.

The PVD coating of the tool obtained by using PVD technology, GIS plasma etching technology and MS magnetron sputtering technology not only has good resistance to oxidation decomposition, high temperature wear resistance and diffusion performance, but also reaches the international advanced coating process level in actual measurement.
 

PVD coating technology has the advantages of low temperature and environmental protection. It is suitable for coating treatment of carbide precision and complex cutting tools, and has little effect on the bending strength of the tool material, especially below 600°C. PVD coating has a wide range of applications, including but not limited to drill bits, turning inserts, welding tools, reamers, oil hole drills, carbide end mills, taps and indexable milling inserts.

PVD AlCrN plating technology has the following characteristics:

. Low friction coefficient: This means that during use, the AlCrN coating can reduce friction, reduce wear, and thus increase the service life of tools or components.
. Wear resistance: The AlCrN coating has excellent wear resistance and can maintain stable performance during long-term use, reducing performance degradation caused by wear.
. Low film stress: This helps to reduce cracking or shedding of the coating due to excessive stress during use, and maintain the integrity of the coating.

Target description

 

The core component of the super-hard coating equipment has small particles, slow deposition, very good surface finish of 2-3 microns on one side, and adjustable magnetic field. can coat TiN,TiCN.ALTiN,ALCRN,CRN,TaC etc.

Target description 2

 

 

Different technology, different design.The core component of the super-hard coating equipment has small particles, slow deposition, very good surface finish of 2-3 microns on one side, and adjustable magnetic field. can coat TiN,TiCN.ALTiN,ALCRN,CRN,TaC etc.

 

Product Parameters

 JINYUYANG 650 HARD COATING PVD SYSTEM

Usable Plasma coating area	D650*750mm
Working Tempreature	80-550ºC
Technology Characteristic	ARC Bias-Ion source Low voltage are ion source
Cothode	D160
Ultimate Vacuum	More than 5*10-4 Pa
Process Cycle	6-8 hours
Machine Configuration	Magnetic Molecular pump Pulse Bias power supply PC Inteligent Control system
Standard Shaft	D150*6axis
REMARK	We can customize the equipment size according to customer requirements.

 

FAQ

 

1.Q:How long does the training take?
   A:About 7-10 days.

2.Q:How long is the delivery period?
   A: 60 working days.

3.Q:what's your afer-sales service?
   A: We provide free installation and training services, as well as technical support.

4.Q:What payment methods do you accept?
   A:we accept T/T,LC