| Customization: | Available |
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| After-sales Service: | Free Installing and Traing, Technical Support |
| Warranty: | One-Year Warranty for The Whole Machine |
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9-Tank Ultrasonic Cleaning Lines for metal parts cleaning
-Adopt gantry multi-arm mechanical conveying method, fast operation.
The following is a single slot product information of a certain size:
| No. | Item | Parameter Description |
| 01 | Tank Size |
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| 02 | Capacity |
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| 03 | Process acceptance criteria |
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| 04 | Machine requirements |
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| 05 | REMARK | The above is the design of ultrasonic cleaning line, single tank or cleaning line process design, which can be customized according to customer requirements. |
| Tank No. | Name | Beat | cleaning media | ultrasound | Heating system | Throwing | overflow | |||||
| min | Media | state | Frequency KHz |
PowerKW | Qty of vibrators | TEM ºC | Brand vibrator | Main tank KW | ||||
| Automatic feeding | ||||||||||||
| NO.1 | Lotion Ultrasonic cleaning tank | 3-5 | detergent | Ultrasonic + throwing | 28 | 2.4 | 48 | 55-60 | Hesen | 6 | ||
| NO.2 | Lotion Ultrasonic cleaning tank | 3-5 | detergent | Ultrasonic + throwing | 28 | 2.4 | 48 | 55-60 | Hesen | 6 | ||
| NO.3 | Ultrasonic cleaning tank | 3-5 | normal water | Ultrasonic + throwing | 28 | 2.4 | 48 | 55-60 | Hesen | 6 | ||
| NO.4 | Lotion Ultrasonic cleaning tank | 3-5 | detergent | Ultrasonic + throwing | 28 | 2.4 | 48 | 45±5 | Hesen | 6 | ||
| NO.5 | Ultrasonic overflow rinse | 3-5 | DI pure water | Ultrasonic + throwing+overflow | 28 | 2.4 | 48 | 45±5 | Hesen | - | ||
| NO.6 | Ultrasonic overflow rinse | 3-5 | DI pure water | Ultrasonic + throwing+overflow | 28 | 2.4 | 48 | 45±5 | Hesen | - | ||
| NO.7 | Slow dehydration tank | 3-5 | DI pure water | Slow pull dehydration | 65-80 | 8 | ||||||
| NO.8 | Internal circulation drying | 3-5 | Clean hot air | Internal circulation drying |
RT-150 | 10 | ||||||
| NO.9 | Internal circulation drying | 3-5 | Clean hot air | Internal circulation drying | RT-150 | 10 | ||||||
| Automatic unloading | ||||||||||||
| Total | 16.8 | 336 | 52 | |||||||||
| Tank No. | NO.1-4 Tank | |
| QTY | Total 4 sets | |
| Tank size | L415×W500×H1000MM | |
| Cleaning tank | Material | SUS304stainless steel plate,thick &2.2mm; |
| Structural description | It is an independent cleaning tank; There is an inlet and outlet at the bottom of the tank, which is controlled by a manual ball valve |
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| temperature controller | 3)he main tank has a digital display temperature control system, which displays the temperature in the cleaning tank 4)Temperature control range: normal temperature -100ºC 5)Adopt direct temperature sensing probe method, set low liquid level protection and over-temperature protection |
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| Ultrasound system | Ultrasound | 6)The ultrasonic vibrator adopts front and rear and left and right vibration measuring structures 7)Number of vibrators: 48 pieces/Tank; 8)Ultrasonic power: 2.4Kw, ultrasonic output power is continuously adjustable. 9)Ultrasonic frequency: 28KHZ, frequency is adjustable |
| Ultrasound generator | 10)Using IGBT frequency mode control, the ultrasonic output is uniform and powerful. The output power is equipped with a photoelectric display and a current display. 11)Adopt the latest iterative circuit, frequency tracking technology, frequency scanning technology |
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| Heating system | Heater | 12)Using stainless steel heating plate, heating adopts online heating method, heating plate: 1KW/piece |
| Tank No. | NO.5-7 Tank | |
| QTY | Total 3 sets | |
| Inner tank size | L415×W500×H1000MM | |
| Tank body | Material | SUS304stainless steel plate,thick &2.2mm; |
| Structural description | It is an independent cleaning tank, using a step-by-step single-sided overflow from tank 7 to tank 5 There is an inlet and outlet at the bottom of the tank, which is controlled by a manual ball valve; |
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| Ultrasound system | Ultrasonic vibrator | The ultrasonic vibrator adopts front and rear and left and right vibration measuring structures Number of vibrators: 48 pieces/Tank; Ultrasonic power: 2.4Kw, ultrasonic output power is continuously adjustable Ultrasonic frequency: 28KHZ, frequency is adjustable |
| Ultrasound generator | Using IGBT sweep mode control, the ultrasonic output is uniform and powerful, and the output power is equipped with a photoelectric display Adopt the latest iterative circuit, frequency tracking technology, frequency scanning technology |
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| Tank No. | NO.8 Tank | |
| QTY | Total 1 set | |
| Inner tank size | L415×W500×H1000MM | |
| Tank body | Material | SUS304stainless steel plate,thick &2.2mm |
| Structural description | The cleaning tank is an independent dewatering tank with zigzag overflows on four sides. | |
| Online heating | Structural description | Configure online heating device Online heating device equipped with manual flow control and liquid level controller |
Heating system |
heater | Using stainless steel heating plate, heating plate: 1KW/piece Heating is controlled by solid state relay The power of the online heating device is 8Kw |
| temperature controller | The main tank has a digital display temperature control system, which displays the temperature in the cleaning tank. Temperature control range: normal temperature -100ºC |
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| Increase motivation | Robotic arm lifting | |
| Increase speed | Setting speed: 1.5m/min (optimal adjustable working range 0.5-2.5m/min) motor adjustable range (0-3m/min) | |
| Tank No. | NO.9 Tank | |
| QTY | Total 1 set | |
| Drying liner | Liner material | &2.0mm SUS304 stainless steel plate |
| structure | Positive pressure needs to be keep inside the body | |
| Internal circulation heating system | Designed with a patented air transport system that enables fast drying at lower temperatures and heating power The return air hole adopts guide holes to ensure uniform wind speed. The air inlet is equipped with a filter device to ensure the cleanliness of the air inlet and facilitate regular cleaning and replacement. |
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| Heating | Using heating lamp heating method | |
| Fan | Use heat-resistant fans Heating control and fan interlock design |
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| sealing system | Inlet & outlet | Use automatic cylinder door for sealing It automatically shuts down after the workpiece enters the drying oven to ensure that heat is not lost |
| Form | The plane rocker mechanism drives the cleaning basket to move up and down in the cleaning tank. It has good operation stability and low noise. | |
| principle | Using eccentric wheel + throwing plate, directly connected with the throwing rod and spherical bearing, there is no gap in the whole throwing process, the throwing is stable, and there will be no deformed throwing form. | |
| Function | Even throwing during the cleaning process can increase the friction between the workpiece surface and the liquid, which is conducive to the rapid shedding of dirt on the workpiece surface and improves the cleaning effect. | |
| Parameters | Throwing distance | 50( mm) |
| Number of throwing | 15 times/min | |
| Motor | Taiwan "Shengbang" or equivalent brand | |
| QTY | 2 sets |
| structure | 1.Adopt single-arm single-hook lifting and traversing device 2.The chain drives the lifting arm to lift the washing basket, and then the motor drives the screw rod to complete the inter-slot movement in the parallel direction. The motor adopts Taiwan's "Wanxin" brake motor (the speed is adjustable with variable frequency) 3.Accurate positioning, preventing the basket from falling or deforming. 4.It is equipped with mechanical and electrical double protection devices. When encountering collision, pressure, tilt and other behaviors that may cause mechanical failure or product damage, there is a sensing device to protect the transmission system, and a mechanical limit switch is used for the limit position. |
| Electrical control cabinet | 1 PCS,Use A3 powder-coated board or stainless steel brushed board. |
| structure | Independent electric control box, the circuit is divided into functional blocks, strong current and weak current are divided into blocks for easy maintenance. The electrical control is located on the left side of the first tank and is integrally assembled with the cleaning system. The operation panel concentrates various operating button indicators, instrument indicators, temperature displays, etc. Equipped with a buzzer, there are three-color indicator lights on the top of the device, and there are sound and light prompts for abnormal situations. The electric control cabinet is equipped with thermal relays, air switches and other electrical control circuits. The circuits are neatly arranged and the wire numbers are clear. Equipped with low liquid level, overheating, overload and other alarm, indication and protection functions The ultrasonic generator is installed separately on an independent rack and is isolated from the cleaning section to prevent mist corrosion. |
| No | item | Specific content |
| 01 | acceptance | 1) It shall be carried out at the seller's factory. The buyer shall carry out relevant inspections and measurements, conduct equipment operation tests, and conduct trial production of samples. It shall ensure that the equipment complies with the contract, technical agreement and relevant technical requirements. 2) Carry out relevant inspections and measurements, such as leakage after impregnation, etc. 3) integrity of appearance 4) Check the safety and reliability of equipment, tooling, electrical control systems, lubrication systems, and cooling systems 5) The loading status of the cleaning frame to prevent collisions 6) Carry out dry running test 7) Check the equipment description for consistency with the main outsourcing list |
| 02 | Training |
8) Training on equipment principles, structures and other knowledge 9) Training on equipment operation, emergency response, handling, maintenance and other matters |
| 1.What trade terms are you able to offer? JYY:EXW, FOB, CIF, DAP and DDP. |
| 2.Can the machine be customized according to our size? JYY: Of course, we need a single tank ultrasonic cleaning machine, and we also have an ultrasonic fully automatic cleaning line. The sequential process of the cleaning line can be designed according to your requirements. |
| 3.What can we clean with ultrasonic cleaners? JYY: ultrasonic cleaners are widely used to wash jewelry, glasses, watch, metal, hardware, circuit, car engine block parts, injector, mold, bearings, lab tools, medical, dental, glassware, golf shaft, etc. |
| 4.Does every tankin the ultrasonic cleaning line have a vibrator? JYY: Yes.The vibrator is an important component that helps ultrasonic cleaning to be cleaner. We must achieve good quality and give customers a good experience. |
| 5.How is the package of goods? Delivery methods? JYY:1.Standard export fumigation sign wooden box packaging 2.Express, air, sea shipping according to customer requirements, find the most suitable way. |
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