[Product Description]
Cutting tools PVD coating machine,hard film coating machine
FOCUS ON R & D AND MANUFACTURING OF PVD VACUUM COATING MACHINE
PVD (Physical Vapor Deposition) coating is a surface treatment technology commonly used to improve the performance of milling cutters (cutting tools). By depositing a high-hardness, wear-resistant film on the surface of the tool, it can significantly extend the tool life and improve cutting efficiency.
Advantages of PVD coating
High hardness: Common coatings such as TiN (titanium nitride), TiAlN (titanium aluminum nitride), TiCN (titanium carbonitride), etc., can reach a hardness of 2000-5000HV, which is much higher than the high-speed steel (HSS) substrate.
High temperature resistance: The coating remains stable at high temperatures (such as TiAlN can withstand more than 800°C), suitable for high-speed cutting.
Low friction coefficient: Reduce cutting resistance, reduce the risk of sticking, and improve chip removal.
Chemical inertness: Anti-oxidation and corrosion resistance, suitable for processing sticky materials (such as aluminum alloys, stainless steel) or difficult-to-cut materials (such as titanium alloys).
Environmental protection: The PVD process is pollution-free and meets modern industrial standards.
Through PVD coating technology, the milling cutter has significantly improved processing efficiency, life and application range. When choosing, it is necessary to combine the specific processing materials, working conditions and cost requirements to match the optimal coating solution.
Application films:
Nitride coating
**TiN (titanium nitride)**
**Features**: golden yellow, hardness of about 2000-2500 HV, wear resistance, oxidation resistance (≤600ºC).
**Application**: cutting tools (drills, milling cutters), molds, injection molding machine screws, medical devices, decorative coatings.
**CrN (chromium nitride)**
- **Features**: silver gray, excellent corrosion resistance, hardness of about 1800-2200 HV, high temperature oxidation resistance (≤700ºC).
**Application**: automotive parts (piston rings, gears), marine environment parts, food processing molds.
**TiAlN (titanium aluminum nitride)**
**Features**: gray-black, hardness of 3000-3500 HV, high temperature stability (≤900ºC), strong oxidation resistance.
**Application**: high-speed cutting tools (cast iron, hardened steel processing), aircraft engine parts.
**AlCrN (aluminum chromium nitride)**
**Features**: higher hardness (about 3000-3500 HV), high temperature resistance (≤1100ºC), thermal fatigue resistance.
**Application**: dry cutting tools, high temperature forming molds (such as aluminum alloy die casting molds).
[Equipment features]
Equipment features: The equipment has the advantages of quick pumping, strict control of process temperature, fast deposition, and good process repeatability.
It can be coat Titanium film,Titanium Nitride,and zirconium nitride, chromium nitride etc.Steel jewelry products are plated with real gold. Generally, titanium nitride is used as the base, and then a thin layer of coating is plated on the surface with a real gold target.
in a very short time to complete all the machining process, it is a highly efficient multi-functional coating equipment.
[Process]
More pictures
More details for the PVD COATING machine
ARC=Plane and Round target
we add the new technolohy -- Plane ARC technology.
Good coating uniformity and repeatability: The planar target has a simple structure, strong versatility, and good film uniformity and repeatability. This allows the thickness and uniformity of the film to be well controlled during the coating process, making it suitable for large-scale production and repeated operations
Easy to operate: The design of the rectangular planar multi-arc target reduces the cost of the entire coating machine and makes it more convenient to operate. A coating machine only needs to be equipped with one target, and the operator only needs to pay attention to the discharge of one arc source, which simplifies the operation process.
Large-area etching and coating: Since the cathode target is in the shape of a rectangular plane plate, the magnetic field component forms a rectangular magnetic ring track on the surface of the target, which makes the etching area large and the coating uniform area wide, which is suitable for large-area coating needs.
Cost-effective: The design of the rectangular planar multi-arc target reduces operating costs. A coating machine only needs to be equipped with one target, which reduces the complexity and maintenance cost of the equipment, and also reduces the burden on operators.
The products made by plane arc are more transparent and uniform.
[pump group]
[Shipping Package ]
[Workshop ]
Applied industry: PVD Vacuum Coating Machine can be used to coat metal film, titanium nitride, and zirconium nitride, chromium nitride and titanium, nickel, chromium, copper, and other compounds film, multi-layer, and it can be in a very short time to complete all the machining process, it is a highly efficient multi- functional coating equipment.
For more details on configurations quotations, please contact us.
JINYUYANG 650 HARD COATING PVD SYSTEM
| Usable Plasma coating area |
D650*750mm |
| Working Tempreature |
80-550ºC |
| Technology Characteristic |
ARC
Bias-Ion source
Low voltage are ion source |
| Cothode |
D160 |
| Ultimate Vacuum |
More than 5*10-4 Pa |
| Process Cycle |
6-8 hours |
| Machine Configuration |
Magnetic Molecular pump
Pulse Bias power supply
PC Inteligent Control system |
| Standard Shaft |
D150*6axis |
| REMARK |
We can customize the equipment size according to customer requirements. |
More Applications
LY / JINYUYANG Ion series coating machine work through Titanium reaction with different gas to get colorful coating, used in the fields of decorative coating for many products.like Glass, watch,jewelry,and ceramic etc.
Company profile
Dongguan Lianye Vacuum Technology Co., Ltd. is an enterprise founded in 2013 that integrates the R&D, production and sales of various vacuum application equipment.
In line with the needs of social development and in response to the development of foreign markets, Dongguan JINYUYANG International Co.,ltd. was established in 2023 to specialize in the import and export business of overseas businesses.
Our advantages
Why choose us?
. We have an independent R&D team and a separate sample machine, so we can make samples first and then purchase machines.
. We have rich experience abroad, short machine installation cycle, high efficiency, and strong one-to-one guidance
. We are responsible for every customer and can provide good technical services to customers even online.
. The machine is designed to be simple to operate, which can bring a good experience to customers and help customers create the greatest value.
. We have strong technology in jewelry coating, especially real gold, and the design of the machine is more gold-saving.
FAQ
1.Q:How long does the training take?
A:About 7-10 days.
2.Q:How long is the delivery period?
A: 60 working days.
3.Q:what's your afer-sales service?
A: We provide free installation and training services, as well as technical support.
4.Q:What payment methods do you accept?
A:we accept T/T,LC
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